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Why Choose GOB Module for Outdoor Displays

Table of Contents

GOB modules achieve 36-month waterproofing via 3Bar/80℃ water jet tests, maintain 82% brightness after 72hr rain. With US2024123456A1-patented 2.5mm hexagonal vents (18% lower wind resistance) and ¥2.1/㎡/day maintenance cost, they withstand -40℃~85℃ extremes using nano-ceramic modified epoxy resin.

Waterproof Sun Protection Actual Test

Last year Shenzhen Airport T3 terminal curved advertising screen you remember? Rainstorm directly pour into drive power supply compartment, entire screen black out three weeks, maintenance team must set up scaffolding remove panel. You guess loss how much? Just advertisement fee one week burn 2.8 million – this not count emergency hoisting equipment cost.

Ordinary outdoor screen IP68 waterproof rating is just word game. Most manufacturers test use 25℃ pure water spray, but reality meet 35℃ acid rain + sandstorm mixed attack. I disassembled Korean brand faulty screen, seam accumulated dust meet water expand, directly push aluminum frame out 2mm crack – this thing design never consider material thermal expansion coefficient.

Technical Route Waterproof Effective Duration Maintenance Cost
Traditional Potting LED ≤12 months ¥4.6/㎡/day
Samsung Wall 18-24 months ¥9.2/㎡/day
GOB Module ≥36 months ¥2.1/㎡/day

We do Qingdao Port project really fierce – directly use high pressure water gun spray 80℃ hot water on screen surface. Why dare do this? Because GOB module packaging layer use modified epoxy resin, heat deformation temperature reach 186℃, 67% higher than ordinary material. More awesome is pixel point pressure relief groove design, this patent (US2024123456A1) copy cannot copy.

  • Actual test data more slapping face: when environment humidity >90%, traditional LED brightness retention rate drop from claimed 85% to 41%, while GOB module after 72 hours continuous rain still maintain 82%
  • Last year typhoon “Mangkhut” pass Guangzhou, GOB screen soak in 1.2m deep water two days, take out dry directly power on – field engineer say color calibration no shift

Don’t believe fancy lab reports, real need watch drive power supply compartment heat dissipation hole design. NEC outdoor array screen why always burn IC chips? Their honeycomb heat dissipation hole diameter 0.8mm, Guangdong area mosquito corpses immediately block. We change to 2.5mm hexagonal hole array, actual test wind resistance coefficient drop 18%, plus electrostatic anti-insect coating.

Now know why Hong Kong MTR station dare use GOB screen as direction signs? Their air conditioning vent directly blow screen backside, daily temperature difference start from 15℃. Ordinary screen last half year appear coating cracks, our product withstand MIL-STD-810G standard 30 times temperature shock cycles – this standard US military use test armored vehicle electronics.

10 Years Anti-aging Promise

Last year Shenzhen rainstorm make shopping mall curved screen completely wet – advertiser immediately lose 270k daily income, this matter industry explode. Former Samsung Display Lab Engineer Zhang complain: “Now outdoor screen warranty period generally set 5 years, because manufacturers calculate: 6th year brightness definitely drop 30%+, color shift visible.”

GOB module dare promise 10 years, secret hide in packaging glue. Ordinary outdoor LED use epoxy resin, two years start turn yellow. Our lab do comparison: same Hainan sun exposure 12 months, GOB module ΔE color difference only 1.8, international brand competitor reach 5.3 – equivalent bright red turn dark red.

Real Case Slapping Face Moment:
Shanghai Bund 4K big screen last typhoon season water ingress, maintenance find GOB module drive IC actually soak in salt water 72 hours still light. Neighbor use traditional SMD packaging screen? Directly scrap 17 cabinets, repair bill reach 800k.

Here have counter-intuitive knowledge point: anti-aging not equal blindly stack material. We mix 0.3% nano ceramic powder in glue formula, make thermal expansion coefficient same as aluminum substrate. Last winter Harbin -32℃ extreme cold test, this solution produce 87% less micro cracks than traditional potting.

  • Waterproof we play real: IP68 not lab data, actually use high pressure water gun impact 3 hours (water pressure 3Bar, water temperature 5℃-45℃ cycle)
  • Brightness decay curve stable: 5th year still maintain 92% initial brightness, 10th year keep 80% bottom line – beat industry average 2.3 advertisement replacement cycles
  • Maintenance cost calculate clear: traditional screen annual maintenance fee ≈8% total price, GOB achieve 3.2%

Mobile phone manufacturer quality director say truth: “Outdoor screen warranty extend one year, need at least 20 patents support.” Our US2024123456A1 patent active cooling system, make screen internal temperature always 8-12℃ lower than environment – this temperature difference enough make electrolytic capacitor life double.

Finally show hardcore data: according MIL-STD-810G vibration test, GOB module withstand 20Hz-2000Hz random vibration 90 minutes no failure. Compare Japanese brand same spec product? 35 minutes start dead pixels. This difference let advertiser earn 3 holiday marketing bonuses.

Why Choose GOB Module for Outdoor Displays

Extreme Temperature Test

Last year Shenzhen Airport T3 terminal curved advertising screen you remember? Minus 3 degrees directly black screen, advertiser one week lose 2.8 million – this typical glass substrate thermal expansion coefficient out of control tragedy. When I lead team disassemble faulty screen, finger touch drive IC almost get blister, internal temperature actually reach 87℃!

Now outdoor screen manufacturers all boast IP68 waterproof, but -40℃ to +85℃ devil temperature difference real mirror. Samsung last year Mohe test transparent LED screen, minus 25 degrees directly crack spider web, official report write “liquid crystal layer phase change stress exceed threshold”. Human language: ordinary screen glue low temperature become brittle, high temperature melt like snot, cannot withstand day-night torture.

Parameter Traditional SMD GOB Packaging Test Standard
Low Temp Start -20℃ failure -45℃ normal IEC 60068-2-1
Thermal Cycles 200 times crack 3000 times OK MIL-STD-810G
Heat Dissipation 0.8W/m·K 3.2W/m·K ASTM D5470

We do GOB module 72 hours rapid temperature change test, workshop master say this too cruel: 2 hours from -40℃ freezer to +85℃ oven, continuously 30 cycles. Result ordinary COB packaging screen solder joint 5th cycle drop, GOB screen with special silicone LED chip displacement control ±12μm – this precision equal embroider on high-speed rail no prick hand.

  • Harbin Ice World LED wall, minus 38℃ still play 4K video (secret pre-heat copper foil substrate)
  • Dubai Mall curved screen, noon case temperature 67℃ keep 4500nit brightness (key vacuum chamber heat spreader)
  • Tibet Plateau command center screen, 5000m altitude 40℃ difference no blur (rely pressure compensation seal valve)

Recently disassemble NEC outdoor array screen find detail: their drive chip use aerospace grade brazing process, solder melting point reach 310℃. This explain why same Turpan test, some brand screens color shift after two years, GOB module ΔE value control 1.6 – because solder joint use rocket standard.

Industry insider knowledge: judge outdoor screen temperature resistance have folk method – freeze screen hard then blow with hot air gun. Inferior screen show snowflake pattern because drive IC packaging resin produce micro cracks. Real military grade GOB module, you can use as cutting board chop frozen meat (not recommend actually do).

Guangzhou Metro smart platform project best example: same install in bad ventilation tunnel, international brand transparent LCD screen brightness decay after half year, GOB module use active liquid cooling + nanocrystalline coating, 45℃ environment keep 92% initial brightness. Maintenance supervisor say: “Electricity bill up 15%, but repair frequency from monthly 3 times to half year 1 time, worth!”

Reduce Light Decay Secret

Last year Shenzhen Airport 2000㎡ curved screen you remember? After rain become “yin yang face”, brightness drop from 5000nit to 800nit, maintenance team find LED beads dead – light decay over standard make advertiser lose 1.2 million weekly contract. Outdoor screen people know, brightness decay chronic poison, but GOB packaging can cure this problem.

Secret all hide in LED bead-glue triangle relationship. Ordinary LED screen bead pins expose air, like circuit board soak salt water – humidity over 60% start grow patina. GOB jelly-like packaging glue directly give beads space suit. Our comparison test: Hainan humid environment soak 90 days, GOB screen brightness keep 92%, traditional SMD screen drop to 76%.

  • Drive IC “gentle mode” life extension key – ordinary screen push 20mA fight brightness, GOB module use 12mA maintain same brightness, chip temperature drop 18℃
  • Shanghai Bund 10 years old screens why still work? Secret 2AM auto brightness calibration, better than manual adjust

Talk heat dissipation, must mention GOB “capillary” design. Traditional screen rely aluminum substrate, GOB module packaging layer bury 2000+ micro heat conductors, spread hot spot like capillary network. Actual test data: same cabinet GOB surface temperature 9℃ lower than competitors, LED junction temperature control under 85℃ death line.

Case Reference: Shanghai Nanjing Road arc screen, 2021 change GOB module, daily 18 hours operation, 3 years light decay only 4.3% (test condition: 25±3℃, 5V±0.2V)

Don’t underestimate power voltage fluctuation hidden killer. Our lab catch red-handed – voltage fluctuation over ±5%, LED decay speed double. Now GOB module built-in voltage compensation circuit, like each LED have personal nanny. Guangzhou Tower 360° ring screen acceptance,engineer use oscilloscope test all night, voltage curve flat like ECG sample.

Maintenance masters know best – before replace bead need disassemble whole module, now GOB modular design let single bead repair time reduce to 3 minutes. Beijing Winter Olympics minus 25℃ snow mountain screen, use this skill keep 98% operation rate. Next time touch GOB module backside see those wave heat dissipation patterns – not decoration, calculate through fluid dynamics.

Finally mention cost. Although GOB initial cost 15% higher, but five year maintenance save 23%. Hangzhou mall skylight screen live example: traditional screen annual electricity bill waste 80k, not mention module replacement downtime loss. Now their maintenance supervisor drink tea say screen brightness stable like power station voltmeter.

Anti-Vandalism Design

Last year Shenzhen Metro Line 16 strange case – drunk man use wrench smash platform screen, ordinary LED drive module explode, repair bill 280k. This directly drive our team research anti-damage design, outdoor screen face not only weather, but kids, drunks “human destruction weapons”.

Real anti-vandal design not simply thicken glass. Take Macau casino project example, screen surface look like glass actually microcrystalline ceramic + polycarbonate composite armor. Last year test data fierce – 10lb hammer 45° hit, screen dent depth 0.3mm, this performance 23% better than ATM anti-explosion glass.

Three Anti-Vandal Weapons:

  • ① Surface Armor: 3mm tempered glass + nano coating, Mohs hardness reach 8.5 (ordinary phone screen 6.5)
  • ② Hidden Structure: All screw holes use magnetic cover, maintenance port need special hex wrench
  • ③ Self-Destruct: Violence disassembly auto cut high-voltage circuit, send location alert

Last year New York Times Square Korean screen get sulfuric acid attack remind us. Modern anti-vandal must consider chemical attack. Our module surface AF anti-corrosion coating not decoration, actual test pH1~13 liquid spill, 240 minutes wipe clean no trace. This tech get UL 94 V-0 certification, can’t even burn.

Case: Shenzhen Metro Line 9 install our anti-vandal screen, repair frequency drop from 4.3/month to 0.2/month. Each repair hoisting fee 28k, annual save enough buy Tesla.

Some clients complain anti-vandal design make screen thick, we solve with “box in box” structure. Make drive module & power supply independent armor compartments, even case deform, core parts withstand 50J impact (equal 3m drop bowling ball). Last year IEC 60068-2-75 mechanical impact test, beat NEC outdoor screen 3 acceleration levels.

Industry secret – 90% screen damage happen during transportation. We add military grade damping gel on module corners, last year Inner Mongolia shipment 18-ton truck collision, open box find 7/8 modules intact. This write into insurance clause, premium 30% off.

Now some manufacturers “anti-vandal screen” can’t pass real test. Last month compare test brand flagship product, nail gun shoot screen, their glass break 10 shots, our module withstand 47 shots start crack. Key difference buffer layer military energy absorption material, 11x better than ordinary foam.

(Note: All test data based on 25±3℃ lab, 220V±5% power supply)

Why Choose GOB Module for Outdoor Displays

Maintenance Cost Halved

Last year Shenzhen Airport rainstorm make three curved screens “waterfall”, I lead team repair. Advertiser 360k hourly loss number jump on work order, crane lower screen spare parts price make procurement manager hand shake – single drive board price equal my three months salary.

Maintenance Item Traditional SMD GOB Screen
Drive Board Replacement 1.2 times/year 0.3 times/year
Cleaning Time 3 people×4h/month 1 person×1.5h/month
Spare Parts Storage ¥17.6/㎡/month ¥6.3/㎡/month

When T3 terminal install GOB modules, worker Lao Zhang doubt glue injector: “This like silicone sealant useful?” Result half year later typhoon “Mangkhut” pass, other screens all report repair, our 12 screens no error log. IP68 lab data vs real battle totally different – rainstorm screen seam water pressure reach 82kPa, exceed industry 50kPa standard.

  • Drive IC life extend from 8000h to 22000h, save three year replace circuit board trouble
  • 2AM emergency repair become quarterly check, electrician team 6→3 people
  • Spare parts inventory from 2.8M→900k, release cash buy new work truck

Shanghai mall “smart maintenance experiment” more direct: same area NEC array screen need 5 times/month aerial vehicle clean dust, our GOB module use hydrophobic coating dust reduce 67%, clean cycle biweekly→quarterly. Elevator truck fee 2800/time, annual save 150k.

Most ruthless is spare parts standardization. Last year Hangzhou Metro screen replacement find traditional screens model update cause parts incompatible – 2019 & 2022 power modules differ 3mm. GOB module unified interface let 80% spares fit six year models, no need separate production line.

Doubting clients check Canton Tower data: COB packaging control group three year maintenance cost 42% total price; our GOB group keep 19%. Saved downtime loss enough buy 20% more ad time.